Industrial Chillers Manufacturer in UAE
Our chillers use process cooling to draw heat away from your equipment during production. They are ideal for a variety of industries and applications. We are a top industrial chillers manufacturer in UAE.
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Industrial Chillers
Heat is a common by-product of many industrial processes. The high temperatures need to be controlled to prevent any undesired outcomes that may arise from the excess heat during production. Common complications for overheating are industrial fires, engine breakdowns, and costly repairs. Chillers regulate the heat produced during industrial processes, preventing potential problems.
What is an Industrial Chiller
The chiller is a device that gets rid of the excess heat produced during an industrial process. In any industrial process, expect the heat to accumulate over time. If it is not removed, systems will start to malfunction. Industrial plants require the right type of chiller for their industrial processes to lower the cost of cooling the machines, reduce downtime, and improve the efficiency of the operations of the industry.
How does an Industrial Chillers Work?
An industrial chiller has four chambers, notably an evaporator unit, a compressor, a condenser unit, and an expansion unit. The basic function is that a low-pressure coolant will enter the evaporator unit, which hosts most of the stored heat. Once inside, it is heated until it vaporizes into a low-pressure gas. The low-pressure gas is pumped in to the compression chamber compressing it to a high degree until it turns into a low-pressure liquid. This low-pressure liquid again is pumped into the expansion unit where it starts the refrigeration cycle once again. This process repeats over and over until the ideal temperatures are achieved. A typical thermostat can control this process ensuring that the refrigerant liquid is only allowed in when the system starts to overheat.
What are the working principles of Industrial Chillers?
Industrial chillers function by utilizing three common working principles namely:
Change of phase
The phase change principle of the industrial chiller refers to when the liquid coolant is transformed into a vapor after being subjected to heat. The gaseous form of the coolant is then cooled at low temperatures to condense it back into liquid coolant.
Heat flow
Under the heat flow principle, heat flows from where it is highly concentrated to an area with low concentration.
Boiling point
The boiling point principle refers to the process of the industrial chiller lowering the pressure of the liquid to decrease its boiling point. When increasing the boiling point of the liquid, the pressure of the liquid is increased within the industrial chiller.
All these three phases are important for the functioning of an industrial cooler.
Types of Industrial Chillers
Air-cooled chillers use air to lower the temperature of the refrigerant. Air-cooled industrial chillers have several applications e.g. food processing and manufacture of plastic to regulate the temperature of the products. These chillers are ideal for industries that need easy maintenance stand-alone chillers. The air-cooled chillers function perfectly without any additional equipment.
Water-cooled industrial chillers extract heat from the refrigerant using a separate cooling tower. Unlike air-cooled industrial chillers, water chillers occupy less space, along with their cooling towers. The separate cooling tower needs to be provided with a constant source of water to keep it functional. We advise industries that plan on using water chillers to get a sizeable water tank or tower that will provide the continuous flow of water. Industries that function in areas with water restrictions might want to think twice before choosing water chillers.
The screw chillers can be air-cooled or water-cooled, depending on their design. Screw chillers compress the refrigerant by using the force generated by one or two screws within the chillers. Most screw chillers are available in capacities ranging from 30 tons to 400 tons. Screw chillers are used in both light-duty and heavy-duty HVAC equipment.
Scroll chillers pressurize the refrigerant within them using interlocking scrolls. Just like screw chillers, scroll chillers can also consist of water-cooled chillers or air-cooled chillers. There are numerous industrial applications of scroll chillers, such as fountain coolers, water jets, and lasers. The scroll chillers are available in capacities ranging from 2 tons to 140 tons.
Industrial Chillers Manufacturer Products
Industrial chillers are essential for various manufacturing processes, where precise temperature control is required. Our range of packaged liquid chillers, available from 2 tons to 100 tons and above, offers an all-in-one cooling solution. These chillers incorporate a refrigeration plant, pumping system, and control panels, resulting in a compact and easy-to-install package.
High Efficiency
Al Tabreed chillers are known for their energy efficiency, thanks to features like variable speed compressors. By reducing energy consumption, they help lower your operational costs.
Low Noise Levels
Our chillers are designed to operate quietly, ensuring a peaceful work environment for your employees and customers.
Durable Construction
Built with high-quality materials and components, Al Tabreed chillers are robust and reliable. They come with a comprehensive warranty, guaranteeing their longevity.
Easy Maintenance
Our chillers require minimal maintenance and offer user-friendly designs, allowing you to perform routine maintenance tasks yourself.
Wide Range of Capacities
Al Tabreed chillers are available in a broad range of capacities, ensuring that you find the perfect chiller to meet your specific requirements.
Refrigerant Options
Depending on local regulations, our chillers utilize various refrigerants, including R22, R410A, and R134a.
Cooling Capacity
With a cooling capacity range of 120 tons to 1,200,000, our chillers are suitable for a wide array of applications, including manufacturing, food processing, and HVAC systems.
Power Consumption
Al Tabreed chillers are highly energy efficient, enabling you to reduce power consumption and achieve cost savings. The power consumption ranges from 17.5 kW to 150 kW.
Compact Dimensions
Our chillers are designed to be space-efficient, with dimensions of 152.4 x 101.6 x 151.1 cm to 432.8×232.8×222.4 for the 100 tons, making them easy to install in various spaces.
- Cooling Capacity: 117,500 BTU/hr
- Compressor Quantity: 2
- Water Flow Rate: 25.0 GPM
- Maximum Water Temperature (Inlet) Tank: 45°C - 50°C
- Maximum Water Temperature (Tank Outlet): 8°C to 10°C
- Maximum Refrigerant Working Pressure (Low/High): 75/300 PSIG
- Refrigerant Gas: R22
- Power Supply: 410/3/50 V/Ph/Hz
- Power: 17.5 kW
- Water Pump: 1.5 HP
- Water Connection In/Out: 1½ inches
- Unit Dimension (L x W x H): 152.4 x 101.6 x 151.1 cm
- Unit Weight: 415 kg
- Water Tank Capacity: 1000 GLN
Cooling Capacity: Powerful cooling performance with a capacity of 180,000 BTU/Hr (52.5 kW), ensuring efficient temperature control for industrial processes.
Compressor Type: Equipped with two high-performance compressors, either reciprocating or scroll, for reliable and consistent cooling.
Heat Exchanger: Utilizes a durable shell & tube evaporator for efficient heat exchange, guaranteeing optimal cooling efficiency.
Water Flow Rate: Maintains a steady flow rate of 37.5 GPM with a temperature difference (ΔT) of 6°C, ensuring precise cooling control.
Max Water Temperature (Tank Inlet): Capable of handling water temperatures from 45°C to 50°C, accommodating various cooling requirements.
Variable Water Temperature (Tank Outlet): Offers flexibility with temperature control between 8°C to 10°C, meeting specific process needs.
Condenser Coil: Features a robust fin & tube coil condenser for enhanced cooling performance, ensuring reliable operation.
Refrigerant Options: Utilizes R22 refrigerant as standard, with optional refrigerant choices available to meet specific regulations.
Power Supply: Operates on a standard 220-240/1/50 V/Ph/Hz power supply, providing convenient integration into existing systems.
Power Consumption: Energy-efficient design with a power consumption of 22.50 kW, contributing to cost savings.
Water Pump: Equipped with a reliable and efficient 1.5 HP water pump, ensuring smooth water circulation.
Water Connection In/Out: Convenient 1½ inches water connection for easy installation and maintenance.
Compact Design: Fits well in various spaces with dimensions of 152.4 cm (L) x 101.6 cm (W) x 151.1 cm (H), optimizing floor space.
Unit Net Weight: Sturdy construction with a net weight of 475 kg, ensuring stability and durability.
Water Tank Capacity: Offers flexibility with a choice of 1,000 gallons or 1,500 gallons water tank capacity, catering to different cooling needs.
Cooling Capacity: Provides powerful cooling with a capacity of 235,500 BTU/hr, ensuring efficient temperature control for industrial applications.
Compressor Quantity: Equipped with two compressors for enhanced cooling performance and redundancy.
Water Flow Rate: Maintains a steady flow rate of 50.0 GPM, ensuring efficient and precise cooling.
Max Water Temperature (Tank Inlet): Capable of handling water temperatures from 45°C to 50°C, accommodating diverse cooling needs.
Max Water Temperature (Tank Outlet): Offers flexibility with variable temperature control between 8°C to 10°C, meeting specific process requirements.
Max Refrigerant Working Pressure (Low/High): Operates safely with a maximum refrigerant working pressure of 75/300 PSIG.
Refrigerant: Utilizes R22 refrigerant, ensuring effective and reliable cooling performance.
Power Supply: Operates on a standard 410/3/50 V/Ph/Hz power supply, providing stable and consistent power to the chiller.
Power Consumption: Energy-efficient design with a power consumption of 35 kW, contributing to cost savings.
Water Pump: Equipped with a powerful and efficient 2.0 HP water pump, ensuring smooth and continuous water circulation.
Water Connection In/Out: Convenient 2 inches water connection for easy installation and maintenance.
Compact Design: Optimized dimensions of 238.7 cm (L) x 117.4 cm (W) x 169.2 cm (H), minimizing the footprint and maximizing space efficiency.
Unit Weight: Sturdy construction with a net weight of 760 kg, ensuring stability and durability.
Water Tank Capacity: Offers a generous water tank capacity of 2000 GLN, providing ample cooling reserve for extended operations.
Cooling Capacity: 300,000 BTU/hr
Compressor: 2
Water Flow Rate: 62.5 GPM
Max Water Temp (Tank inlet): 45°C -50°C
Max Water Temp (Tank Outlet): 8°C to 10° C
Max. Refrigerant Working Pressure low/high: 75/300 PSIG
Refrigerant Gas: R22
Power Supply: 410/3/50 V/Ph/Hz
Power: 43.75 KW
Water Pump: 2.5 HP
Water Connection In/Out: 2 Inches
Unit Dimension L x W x H: 238.7.6x117.4.75x169.2 CM
Unit Weight: 850 kg
Water Tank Capacity: 2500 GLN
Cooling Capacity: Exceptional cooling power with a capacity of 360,000 BTU/hr, ensuring efficient temperature control for diverse industrial applications.
Compressor Quantity: Equipped with one high-performance compressor, delivering reliable and consistent cooling performance.
Water Flow Rate: Maintains a robust flow rate of 75.0 GPM, ensuring efficient and precise cooling for various processes.
Max Water Temperature (Tank Inlet): Capable of handling water temperatures from 45°C to 50°C, accommodating different cooling requirements.
Max Water Temperature (Tank Outlet): Offers flexibility with variable temperature control between 8°C to 10°C, meeting specific process needs.
Max Refrigerant Working Pressure (Low/High): Operates safely with a maximum refrigerant working pressure of 75/300 PSIG.
Refrigerant: Utilizes R22 refrigerant, ensuring effective and reliable cooling performance.
Power Supply: Operates on a standard 410/3/50 V/Ph/Hz power supply, providing stable and consistent power to the chiller.
Power Consumption: Energy-efficient design with a power consumption of 52.5 kW, contributing to cost savings.
Water Pump: Equipped with a powerful and efficient 3.0 HP water pump, ensuring smooth and continuous water circulation.
Water Connection In/Out: Convenient 2.5 inches water connection for easy installation and maintenance.
Compact Design: Optimized dimensions of 238.7 cm (L) x 117.4 cm (W) x 169.2 cm (H), minimizing the footprint and maximizing space efficiency.
Unit Weight: Sturdy construction with a net weight of 950 kg, ensuring stability and durability.
Water Tank Capacity: Offers a generous water tank capacity of 3000 GLN, providing ample cooling reserve for extended operations.
- Cooling Capacity: 589,000 BTU/hr
- Compressor Quantity: 2
- Water Flow Rate: 125.0 GPM
- Max Water Temp (Tank Inlet): 45°C - 50°C
- Max Water Temp (Tank Outlet): 8°C to 10°C
- Max Refrigerant Working Pressure (Low/High): 75/300 PSIG
- Refrigerant: R22 Gas
- Power Supply: 410/3/50 V/Ph/Hz
- Power Consumption: 87.5 kW
- Water Pump: 5.0 HP
- Water Connection In/Out: 3 inches
- Unit Dimension (L x W x H): 330.2 cm x 177.8 cm x 196.9 cm
- Water Tank Capacity: 5000 GLN
- Cooling Capacity: 785,000 BTU/hr
- Compressor Quantity: 2
- Water Flow Rate: 160.0 GPM
- Max Water Temp (Tank Inlet): 45°C - 50°C
- Max Water Temp (Tank Outlet): 8°C to 10°C
- Max Refrigerant Working Pressure (Low/High): 75/300 PSIG
- Refrigerant: R22 Gas
- Power Supply: 410/3/50 V/Ph/Hz
- Power Consumption: 105 kW
- Water Pump: 6.0 HP
- Water Connection In/Out: 3 inches
- Unit Dimension (L x W x H): 330.2 cm x 177.8 cm x 196.9 cm
- Water Tank Capacity: 6000 GLN
- Cooling Capacity: 1,200,000 BTU/hr (350.0 kW)
- Compressor Quantity: 4
- Compressor Type: Semi-Hermetic
- Evaporator Heat Exchanger: Shell & Tube
- Water Flow Rate (ΔT-8°C): 250.0 GPM
- Max Water Temp (Tank Inlet): 45°C - 50°C
- Water Temp (Tank Outlet): Variable between 8°C to 10°C
- Condenser Coil: Fin & Tube
- Max Refrigerant Working Pressure (Low/High): 75/300 PSIG
- Test Pressure (Low/High): 150/450 PSIG
- Refrigerant (Optional): R22 Gas
- Power Supply: 380-420/3/50 V/Ph/Hz
- Power Consumption: 150 kW
- Water Pump: 8.0 HP
- Water Connection In/Out: 4.0 inches
- Unit Dimension (L x W x H): 432.8 cm x 232.8 cm x 222.4 cm
- Unit Net Weight: 3,980 kg
- Water Tank Capacity: 6,000/10,000 Gallons
Uses of Industrial Chillers
An industrial chiller is used in various applications including:
Food processing
Food processing applications require precise regulation of temperature. Industrial chillers are used vastly in food processing industries to keep the temperature of the food products in control. For example, bakery chillers are used to cool the potable water, jacketed tanks, and mixer during the processing of yeast. Additionally, wine chillers are used for temperature regulation in the storage and fermentation of wine.
Metal finishing
There are metal finishing procedures that require extremely high temperatures including:
- Electroless plating
- Electroplating
Due to the high temperatures produced, chillers are essential in metal finishing processes to get rid of the excess heat and facilitate easy bonding of the metals.
Injection molding
During injection molding, various plastic parts are mass-produced using the following components:
- Thermoplastic pellets
- Mold
- Injection molding machine
The injection molding procedure requires a precise temperature range to avoid internal stress, warping, or cracking of the plastic. Therefore, chillers are an essential element during injection molding.
Space cooling
Manufacturing plants use heavy-duty machinery that generates excessive amounts of heat. Industrial chillers are used to lower the temperatures in the industry’s working area to create a cool working environment. Industries that utilize industrial chillers for cooling save tons of costs that would otherwise be spent on purchasing massive HVAC systems.
